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Which is Finest for Your Palletizing?


Which is greatest… an industrial robotic palletizer? Or a collaborative robotic palletizer?

You may be not sure which of those two robotic options can be best for you. They share many comparable properties. At first look, you would possibly even suppose that they’re the identical.

Standard industrial robots have been used for palletizing for many years. They’ve an extended observe file and are used extensively in lots of industries. Must you go along with this extra “established” strategy to robotic palletizing?

Industrial robot used in a manufacture to palletize boxes.

Collaborative robots, however, are a more moderen resolution. Though cobots have been round for effectively over a decade, cobot palletizing remains to be comparatively new. Cobots are very accessible to new customers. Must you go along with a cobot palletizer as a substitute?

There are a number of elements to keep in mind once you’re searching for a robotic palletizing resolution.

Whenever you perceive the variations, you can also make the proper selection for your online business.

What you should learn about palletizing with a robotic arm

Industrial palletizing robots. Collaborative palletizing robots. Are the 2 actually that completely different?

It may be useful to recollect the elemental similarity of those two options. Each are an alternative choice to the traditional approaches to palletizing:

  • Guide palletizing — Right here a human operator carries out the palletizing activity. It’s normally an inefficient strategy and has many disadvantages. Any kind of automation will be higher than handbook palletizing.
  • Standard palletizing automation — Right here a completely automated, personalized palletizing machine is put in in your work ground. Standard machines can deal with very excessive volumes, take up plenty of house, and are usually rigid to adjustments.

In comparison with each of those, any robotic palletizing resolution generally is a large benefit for your online business.

Each forms of robots are extra versatile than standard palletizing automation. It is a lot simpler to reprogram a robotic to deal with altering product strains. Robots additionally assist placing extra assorted sizes and styles of merchandise onto the identical pallet.

Robotic vs cobot: A comparability for palletizing

How do industrial and cobot palletizing options differ? Some key variations will have an effect on your selection of robotic.

There’s a motive that industrial robotic palletizers are usually utilized by solely the biggest producers — they require a big funding of time, price range, and floorspace. Whereas they’re extra versatile than standard palletizing machines, most industrial robotic programs are greatest suited to greater volumes.

One of many causes that collaborative robotic palletizing is so in style proper now’s that’s accessible to many extra firms. The programs are usually smaller and are a lot simpler to deploy than industrial robots.

Here’s a comparability desk of the primary related elements for palletizing robots:

  Industrial Robotic Collaborative Robotic
Pace Very quick. 10-40 luggage per minute or extra with layer palletizing. Sooner than you would possibly suppose. As much as 13 cycles per minute.
Payload Excessive for a lot of programs however varies 5-800 kg 16 kg
Programming Laborious. Requires in depth specialist information. Simple. Anybody can do it with minimal coaching
Measurement Enormous. Requires plenty of floorspace. Small. Simply bigger than 2 pallets.
Totally loaded value* $$$$ $$
Max pallet peak 1-3 m 1.5-2.75 m
Security necessities Requires a fence and infrequently further sensing. Can require some sensing and fencing.
Ease of redeployment Laborious. Requires plenty of work to change to a different activity. Can use the robotic for different duties if obligatory
Deployment time A number of months. A few weeks.

* What’s a totally loaded value? In case you are not acquainted with this time period, absolutely loaded prices embrace each the direct value of the robotic and the oblique prices related to the deployment. These oblique prices add so much to the price of an industrial robotic system.

What you’ll be able to be taught from this desk

Each industrial robots and collaborative robots have distinctive strengths.

The absolutely loaded value is a transparent differentiator. However each robotic programs can have a superb return on funding so that is much less essential than among the different variations.

Three essential elements for a lot of customers are deployment time, ease of redeployment, and ease of programming. These are what make collaborative robotic programs a lot extra versatile than industrial robots. They’re straightforward to program, deploy, and redeploy.

Folks usually suppose that the utmost peak of the robots can be very completely different. Industrial robots are so much larger. Nevertheless, cobot merchandise like The Palletizing Answer can attain as much as 2.75 m, which isn’t a lot completely different from an industrial robotic. The actual distinction is within the payload — industrial robots can elevate way more weight.

Collaborative robot being used to palletize cardboard boxes in a manufacture.

Pace can be a distinction that individuals usually assume will differ greater than it does. Nevertheless, collaborative robots can have an identical cycle time to industrial robots. The explanation that industrial robots can deal with a lot greater volumes is, once more, their greater payload capability. A big industrial robotic can elevate a complete layer of containers or luggage in a single cycle. A collaborative robotic can solely elevate one field or bag at a time.

How to decide on a palletizing robotic

Which is the very best palletizing resolution for you? An industrial robotic or a collaborative robotic?

The reply will rely in your palletizing wants, your accessible assets, and your expertise with robotics.

If you should course of a excessive quantity of merchandise or you might be palletizing very heavy objects, an industrial robotic could also be the very best resolution. If you need a extremely versatile system that’s straightforward to make use of and fast to deploy, a collaborative robotic might be the very best guess.

It is usually useful to begin by defining the efficiency necessities of your system.

You’ll be able to ask your self questions like:

  • What throughput will we require?
  • What number of completely different product strains do we have to palletize concurrently?
  • What are the dimensions and form of the objects that we’ll be palletizing?
  • Do now we have automation specialists on our workforce who can perform the deployment?

It is also advisable to see your robotic resolution in motion before you purchase it. You’ll be able to see movies of our cobot palletizing resolution on our functions web page together with our interactive on-line configurator.

Meet the Palletizing Solution

Which kind of robotic appears best suited to your palletizing wants? Inform us within the feedback beneath or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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