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HomeRoboticsAgain Well being and Palletizing: A Worrying Connection

Again Well being and Palletizing: A Worrying Connection


Again well being is a big downside for manufacturing and logistics firms. However, what are you able to do in case your staff are taking a number of day off from again ache?

There isn’t any denying that handbook labor is difficult on the human physique. We now have reported earlier than that 35% of workdays misplaced to damage are brought on by musculoskeletal issues, of which again ache is one sort.

The issue is that we want our staff to carry out handbook labor! Or can we?

Duties like palletizing are integral to the operating of the enterprise. In case your merchandise aren’t packaged and palletized, they cannot be despatched out to your prospects.

However, the hyperlink between again well being and duties like palletizing is just too essential for us to disregard.

The worrying downside of again ache in manufacturing and logistics

Regardless of the final pattern in direction of desk work lately, handbook labor nonetheless performs an enormous half within the trendy world.

In manufacturing and logistics, duties like palletizing are sometimes essentially the most strenuous bodily work that individuals can do. Staff need to pack heavy bins and containers onto picket pallets for a lot of hours on finish.

Even when bins weigh just a few kilograms, the extraordinary repetition of the duty takes its toll. The individual has to bend and transfer their again whereas stacking bins on the pallet. This results in awkward again posture which is likely one of the high causes of decrease again ache

One worldwide analysis research discovered that decrease again ache accounts for one-third of all disabilities arising from occupational danger elements. One other research discovered that, at anyone time, decrease again ache impacts 12-30% of the inhabitants within the USA.

5 widespread causes of again ache and the way they apply to palletizing

Listed below are 5 of the most typical causes of again ache in accordance with the UK Well being and Security Govt and the way they apply to the duty of handbook palletizing:

  1. Lifting heavy or cumbersome masses — Lots of the bins and containers which can be used to ship merchandise are fairly heavy. Nonetheless, they won’t be heavy sufficient to justify utilizing a crane or forklift. Which means that human staff have to elevate them unaided.
  2. Repetitive duties — Palletizing is extraordinarily repetitive. It simply entails stacking bins on high of one another in a daily sample many times.
  3. Bending, crouching, or stooping — If you find yourself beginning to fill an empty pallet, it’s common to bend or stoop to position the bins onto it. As you attain increased layers at waist stage, it will get simpler to do that with out bending awkwardly.
  4. Stretching, twisting, and reaching — We now have heard tales of staff climbing ladders to position bins onto the upper ranges of pallets. This results in a associated danger issue for again ache — stretching or reaching. Even in case you handle to eradicate bending or reaching dangers, the twisting motion that is usually wanted whereas palletizing will also be a danger.
  5. Being in place for a very long time — Over the course of an extended shift, standing in the identical place subsequent to a pallet could cause a pressure on the again. When mixed with the opposite dangers listed, this may be fairly damaging.

You may cut back a few of these dangers by making the duty extra ergonomic.

The issue is that duties like palletizing are arduous to make extra ergonomic with out making them much less productive on the identical time.

Workers pallentizing manually in a manufacture

The standard aid for palletizing-induced again ache

How are you going to cut back the affect of palletizing-induced again ache?

Positive, you can simply settle for the sick days brought on by the accidents. Nonetheless, this would not be respecting again well being of your staff and will trigger them vital well being issues lengthy into the long run.

One resolution to scale back the danger of palletizing is to enhance the ergonomics of the handbook activity.

The standard means to enhance palletizing ergonomics is so as to add a elevate desk. Carry tables are pneumatic, hydraulic, or electrical platforms. The pallet sits on high of the platform and the employee can actuate the desk to lift and decrease it. This helps them to maintain the pallet at an optimum peak.

The issue with elevate tables is that they cut back the productiveness of the duty. It takes time to maneuver the desk up and down. Which means that staff palletize bins extra slowly. If they’re rushed, they may additionally abandon the characteristic and simply stack the bins usually, which once more places pressure on their again.

Robotics and again well being: How palletizing robots can assist

What in case you may keep away from any danger to the again well being of human staff?

A highly-effective option to cut back the danger of again damage is simply to take away the handbook activity fully. Many firms are shifting away from handbook palletizing because of this.

Robots can carry out palletizing extra shortly and persistently than human staff. They take the strenuous bodily activity from the employee, permitting that individual to maneuver to extra rewarding duties. And it is now simpler than ever so as to add a palletizing robotic to your online business.

With collaborative robots, you may match the system neatly alongside your present handbook processes. As they’re small, cobots occupy a lot much less house than the traditional palletizing robots.

Take away again ache from handbook labor with a robotic

If you wish to cut back the danger of again damage and enhance the again well being of your palletizing staff, you may get began in a short time.

Simply try our product web page to examine individuals in comparable conditions to you who’ve improved their palletizing course of with a cobot.

A lot of our customers have expressed how blissful their staff had been to take away the job of handbook palletizing from their activity load. And their backs will thank them in the long run!

Automated palletizing system implemented in a manufacture in France

Meet the Palletizing Solution

How has again damage affected individuals in your office? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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