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9 Errors to Keep away from when Utilizing a Robotic for Palletizing

Do you wish to use a robotic for palletizing? Nice! Simply do not fall into the entice of constructing these widespread errors.

The choice of whether or not it is best to put money into robotic palletizing is usually a robust one. When you’ve already made this resolution, you would possibly suppose that your work is completed.

However, there are a couple of extra selections you will need to make earlier than you have got an operational palletizing robotic. Many of those selections relate to the robotic deployment.

Individuals typically make errors throughout this early stage.

Listed here are 9 widespread errors individuals make with robotic palletizing:

1. Selecting the unsuitable pallet or measurement

A quite common situation with palletizing is selecting the unsuitable pallet itself. There are numerous varieties of pallet together with wooden, plastic, and metallic. Some could also be unsuitable to your particular palletizing job.

Equally, there’s a vary of pallet sizes that you would use with totally different structural properties.

Be sure that your pallets match the necessities of your job and are supported by your robotic resolution. The Palletizing Answer, for instance, can deal with pallets of widths and depths between 300-1219 mm and heights of a minimal of fifty mm.

2. Choosing a system with inadequate peak

Many robotic palletizing options available on the market can solely deal with shorter pallet heights. This makes them unsuitable in case you stack your pallets increased.

Do not make the error of forgetting in regards to the pallet peak if you end up choosing your robotic resolution. Additionally, contemplate in case you would possibly wish to enhance the peak of your pallets sooner or later.

The AX Sequence Palletizing Answer helps pallets as much as 2.75 m and the PE Sequence Answer helps pallets as much as 1.5 m.

Robotic palletizing systems and their maximum pallet height

3. Forgetting the pre and submit processes

Deploying a robotic palletizing system entails extra than simply the palletizing itself. Your job might produce other pre-processes and post-processes.

Examples of pre-processes embody labeling the containers, studying QR codes from monitoring labels, and sorting gadgets earlier than the palletizing.

Examples of post-processes embody wrapping the pallet in shrinkwrap, performing an inspection, or labeling your entire stacked, shrinkwrapped pallet.

Customers of The Palletizing Answer typically discover that the palletizing job itself is the best a part of the robotic deployment. The pre-processes and post-processes are the place they encounter probably the most challenges.

4. Overlooking the programming step

It is simple to overlook about programming if you end up taking a look at totally different palletizing options on-line. You watch a video or learn an information sheet and also you suppose “This resolution appears to be like prefer it might go well with my wants.”

The accessible programming choices can both make your robotic resolution extraordinarily straightforward to make use of or extraordinarily advanced. You often do not see this step in movies.

The most effective robotic palletizing options are really easy to program, you want hardly any coaching to make use of them. Even you probably have no expertise with robotics, you may get the answer up and operating in just some hours. Different options require in depth robotic expertise and coaching.

Worker programming the Robotiq Palletizing Solution

5. Underestimating the deployment work

You may deploy some robotic palletizing options in a matter of hours or days. Different options take loads longer and require important robotics expertise and ability.

Do not make the error of underestimating how a lot work a robotic deployment will take for you and your group. It is often higher to overestimate the deployment than underestimate it. You may then be pleasantly shocked when you’ll be able to deploy the robotic extra simply than you thought.

Even higher, perform a little research to precisely perceive what the deployment will contain. You may see a robotic deployment in motion in our free palletizing course.

6. Not involving the group upfront

Probably the most important mistake that some corporations make round robotic deployment isn’t getting their group concerned. They add the robotic to the road out of the blue and the group reacts badly.

Whenever you contain your group from the beginning, they are going to be a lot happier in regards to the robotic. They’ll additionally present insights and expertise that can make the deployment run extra easily.

Your group members have in all probability been doing handbook palletizing for a very long time. They’ve distinctive views on the duty that may allow you to get probably the most out of your palletizing robotic.


7. Ignoring overhangs and different points

A standard mistake with handbook palletizing is overhangs. That is when a few of the higher layers fall out of alignment and hold over the sting of the pallet. This destabilizes the pallet and might trigger merchandise to fall throughout transit.

With robotic palletizing, maintain a watch out for any situation that you’d additionally wish to keep away from with handbook palletizing. Robots are extra constant than people so there may be much less danger of points like overhangs, however they’ll nonetheless occur in case you’re not cautious throughout your deployment.

8. Not utilizing the help you have got accessible

You need not do all the pieces by yourself.

If you have not deployed a palletizing robotic earlier than, you would possibly really feel like it’s important to be taught all the pieces your self. However there may be a whole lot of help accessible which you can reap the benefits of. The DoF robotics group is a superb place to go for assist from a complete group of robotic customers.

When you’re utilizing The Palletizing Answer, you may also name us at Robotiq for assist. That is accessible whether or not you have got purchased your resolution from an integrator, distributor, or direct from us.

9. Not seeing the answer working upfront

You may keep away from most of the widespread errors by simply seeing your palletizing resolution in motion upfront. Ideally, you must also get the chance to work together with the answer and check out programming it for your self.

That is the one most essential step that many individuals point out once they selected to make use of a Robotiq resolution. Whenever you see your resolution working, it is a lot simpler to anticipate potential errors that you just would possibly make.

On the very least, watch a video of the palletizing resolution in motion. You’ll find some movies and an interactive palletizing configurator on our product web page.

Meet the Palletizing Solution

What errors have you ever made with palletizing previously? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



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