You’ve got obtained a palletizing activity that you just wish to automate. However there are such a lot of automated palletizing options available on the market!
How are you going to discover the best palletizing answer for your corporation?
Automated palletizing is a rising market. This implies there are increasingly automated options yearly for this elementary operation. The multitude of various options is an efficient factor because it means you’ve extra selection. Nevertheless, extra selection is not all the time simple.
What do you have to search for in an automatic palletizing answer?
It is useful to turn into conversant in the essential forms of automated options so you may perceive their relative advantages and weaknesses.
Why there are such a lot of automated palletizing options
The marketplace for palletizing options is booming proper now. Market tendencies present that the worldwide palletizer market is projected to develop to 2.32 billion USD by the yr 2028 and is rising at a price of 4.2%.
This presents a variety of nice alternatives for firms like yours…
Up to now, you had just one choice for palletizing automation. You would purchase a standard palletizer or nothing.
This lack of choices meant that many firms have stayed with guide palletizing for years. Though they may see it was inefficient, there was nothing they may do. With out the excessive quantity required to justify standard palletizing automation, they have been caught with this inefficiency.
Maybe you’ve discovered your self in the identical state of affairs? You already know you wish to automate. However your volumes are too low and your product strains too variable for standard automation?
You probably have hesitated from automating prior to now, now is an efficient time to make the most of the vary of automated palletizing options out there.
What to search for when deciding on automated palletizing tools
How are you going to establish the best palletizing answer on your wants?
You need to be searching for an answer that sits in “the candy spot”:
- It should not be too huge that it unnecessarily takes up an enormous quantity of area in your work flooring.
- It ought to solely assist throughputs that you’ll truly use. You do not need it to take a seat round inactive for many of the working day. Equally, you don’t need an answer that may’t sustain in case you function at excessive volumes.
- It needs to be versatile sufficient to deal with the entire palletizing duties that you just wish to use it for. There isn’t any level in investing in an answer that may solely handle 2 of your product strains in case you actually wish to automate 6 strains with it.
- It needs to be deployable in an period of time that is sensible to you. If you need it in manufacturing quickly, choose an answer that may be deployed shortly. The longer you’ve out there for deployment, the extra choices you’ve however the longer it is going to be till you earn a return on funding.
5 automated palletizing options it’s best to think about
Listed here are 5 of the most typical forms of automated palletizing options that you just would possibly come throughout.
The strains between a few of these could be a bit blurry. For instance, a standard automated palletizer or robotic palletizer may also embody automated ancillary tools.
1. Typical automated palletizing machine
Typical automated palletizing machines have been the dominant kind of automated palletizer for years. They’re huge, quick, and costly. Additionally they take a very long time to deploy.
Computerized palletizing machines normally take up a variety of area. You usually see them on the finish of absolutely automated manufacturing processes. They’ll palletize hundreds of merchandise per hour.
In case your throughputs are excessive and your merchandise are extremely constant, standard machines could be a sensible choice.
2. Semi-automated palletizing machines
On the different finish of the size, semi-automated palletizing machines nonetheless rely closely on a human employee. There are totally different types of semi-automated palletizers however they’re all geared toward making the duty extra ergonomic.
An instance of a semi-automated machine is one which delivers the merchandise to the operator at a cushty waist top. The operator then arranges the gadgets right into a layer and the machine lowers the entire layer onto the ready pallet.
3. Automated ancillary tools
If you’re seeking to automate only a small a part of your palletizing activity, automated ancillary tools will be helpful. They enhance the velocity and consistency of only one a part of the duty, leaving the human employee to finish the primary bulk of the palletizing activity.
Examples of such tools embody automated stretch wrapping machines, slip sheet dispensers, pallet dispensers, and pallet stackers.
4. Industrial robotic palletizer
Robotic palletizers have been rising in recognition over current years, and with good purpose. Industrial robots are much more versatile than standard forms of palletizers. They simply deal with various pallet configurations and rapidly-changing product strains.
Industrial robotic palletizers are usually very huge and take a very long time to deploy. They make use of specialised palletizing robots designed to carry total layers of product in a single motion. In consequence, they’re finest suited to medium to excessive volumes.
5. Collaborative robotic palletizers
Collaborative robots are the best answer for smaller palletizing operations. They fill a spot that has lengthy existed out there, permitting many extra firms to entry automated palletizing for the primary time. They’re additionally very fast to deploy.
Cobot palletizers are smaller than their industrial robotic counterparts. As a substitute of lifting entire layers directly, they carry particular person merchandise or packages. This makes their operation much like guide palletizing. So it’s totally simple to change out a human employee with a palletizing cobot with out it disrupting your present course of.
Easy methods to choose the best automated palletizing know-how for you
Which sort of answer will work finest for you?
The reply will rely on varied components together with how a lot product it’s essential palletize day by day, the area you’ve out there, and whether or not you wish to utterly automate your line or simply components of it.
Map out your palletizing activity and notice down your particular necessities.
A useful step is to go to our palletizing options web page. There, you’ll discover a hyperlink to our palletizing configurator the place you may construct a palletizing answer and assess its suitability on your wants.
Which palletizing answer seems to be most helpful for you proper now? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.